Amulite Automatic AAC Block Production Line

Yintoni i-AAC Block?

Ingqikelelo yeBhlokhi ye-AAC:Ibhloko ye-AAC iSekwe kwiMathiriyeli yeSiliceous(isanti, iFly Ash, iSilica-IziMathiriyeli eziNjl), kunye neMathiriyeli yeCalcareous(Ikalika, isamente) njengezona Mathiriyeli zikrwada, ezixutywe neArhente zokungenisa umoya (Aluminiyam Powder) ,Emva kweNkqubo yeMpahla yeMpahla yokuBamba, ukuxutywa kwe-Slurry, ukugalela, ukunyanga kwangaphambili, ukusika, i-Autoclave, inkqubo yokunyanga kunye nePakethe yokuvelisa iibhloko ze-AAC ezigqityiweyo; ibizwa ngokuba yi-Aerated Concrete kuba inenani elikhulu le-uniform kunye ne-Pores encinci emva. I-Aerated.

Yintoni Inkqubo Ukuvelisa AAC Block Products?

1) : Zonke iiMathiriyeli ezikrwada kunye neMixed Slurry;

2) :I-Slurry Ngena kwiNkqubo yokuGalela,Emva kokuxuba emva koko ugalela kwiBhokisi yokuMbumba;

3) :Ngaphakathi kweBhokisi yokuMbumba(uQiniso lwePaneli),Emva koBushushu obuthile kunye nexesha lokuphilisa kwangaphambili;

4) :Emva kokuba iPaneli yoMmanzi ifikelele kuBulukhuni obuthile, iBhokisi yokuMbumba kunye neePaneli ziya kuPhakanyiswa kumatshini wokusika ngeCrane yeTurnover, kwaye iCrane yokuTshintsha igqibezela lo Msebenzi ulandelayo:

7

7 Ukugalela ;

7) :Kwaye uMzimba wePaneli oMmanzi unqunyulwe ngamanyathelo amathandathu kumatshini wokusika: 1: Okokuqala usika amacala omabini oMzimba wePaneli ngokuthe nkqo; 2: Emva koko usika ubude kunye nokuthe tye;

8) :Ekugqibeleni Usika ngokuthe tye okanye ukusika imela;

9) : I-Cut Panel Body iphakanyiswe kwi-Semi-Finished Product Crane kunye ne-Bottom Plate kwi-Autoclave Trolley;

10) :Emva koko idityaniswe kwi-Autoclave yoBubushushu obuphezulu kunye nokuNyanga ngoxinzelelo oluphezulu;

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12) :IiMveliso ezigqityiweyo zipakishwe okanye zilayishwe kwiLori yiCrane yokusingathwa kweMveliso egqityiweyo, iPackage Well;

13) :I-Autoclave Curing Side Plate ibuyiselwe;

Malunga Main Materials Raw Intshayelelo

Ukuveliswa kweBhlokhi ye-AAC Kutyebile kwiMathiriyeli ekrwada, ngakumbi Ukusetyenziswa kothuthu lwempukane njengeMathiriyeli ekrwada engenakho kuphela ukusebenzisa ngokupheleleyo iNkunkuma yeNkunkuma yeNkunkuma, ukuNyanga ungcoliseko lokusiNgqongileyo, kwaye ayilonakalisi iFama, kodwa ikwadala iiNzuzo eziLungileyo kwezentlalo nezoQoqosho, Ngaba A Indawo elungileyo Yemveli Izitena zodongwe oluqinileyo.Imveliso Ethembisayo yoDonga iye yamkelwa ngamandla nguRhulumente, iNkampani yeZifa, iQela loKwakha, kwaye urhulumente wenze uMgaqo-nkqubo weRhafu, iNkxaso yoMgaqo-nkqubo woKhuseleko lokuSingqongileyo, sinokubona kwangaphambili amathemba oPhuhliso lweMarike eBanzi;

1. Fly Ash/Quartz Sand

I-Fly Ash / Quartz Sand Yeyona nto ingundoqo yeMveliso ye-AAC Block Product, kwaye nguMthombo weSilicon kunye ne-Aluminiyam ye-Concrete e-Aerated;

2. Isamente

Isamente ngowona mthombo wamandla eBhlokhi ye-AAC, ibonelela ngezona zinto zibalulekileyo ze-Calcareous kwiBhloko ye-AAC, iSamente eLungele ukuveliswa kweBhloko ye-AAC kufuneka ikhethwe ikakhulu ngokohlobo kunye neBanga leSamente; kwiMveliso, iBanga le-52.5 eliQhelekileyo ePortland. I-Cement kufuneka ikhethwe kuqala

3. Ikalika

Ikalika ikwayenye yezona zinto zibalulekileyo kwiMveliso yeebhloko ze-AAC.Umsebenzi wawo ongundoqo kuKusebenzisana nesamente ukubonelela ngeCalcium oxide esebenzayo, ukuze ikwazi ukusebenzisana ne-SIO2 kunye ne-Al203 kwiiMathiriyeli zeSiliceous phantsi kweeMeko zeHydrothermal ukuvelisa iSilicon Hydrate Calcium. I-Acid.Ngoko ke, Ikalika yenye Yeyona mithombo yamandla e-AAC Block.I-Calcium Oxide Content esebenzayo yekalika esetyenziselwa ukuvelisa ibhloko ye-AAC kufuneka ibePhakamileyo kune-65%, kukhethwe iPhakame kune-80%.

4. Igypsum

I-Gypsum nguMlawuli weNkqubo ye-Air Evolution kwi-AAC Block Production.Impembelelo eLawulayo yeGypsum ibonakaliswe ikakhulu ekulibazisekeni kwe-Quicklime Digestion kunye ne-Slurry Thickening Speed.Eyona nxalenye yeMichiza yeGypsum yi-CASO4;Zintathu iindidi zeGypsum kwi Imarike;Igypsum ekrwada, iAnhydrite kunye nePlasta yaseParis.Ukongezelela, iGypsum yeNkunkuma ikwaveliswa kwiNkqubo yokuVeliswa kweMichiza.Enje ngePhosphogypsum evela kwiVeliso yezichumiso zePhosphate,iFluorogypsum kwiMveliso yeMichiza yeFluorine,kunye neGypsum kwiMveliso yeTitanium. I-Dioxide.Ezi Gypsum zinexabiso eliphantsi kwaye zinokuthatha indawo yeGypsum yeNdalo kwaye zinciphise iindleko zeMveliso;

5. Iarhente yokuVelisa umoya

I-Block ye-AAC kufuneka ibe ne-Agent-Generating Agent yokudala ii-Pores kwi-Block ukwenza i-Lightweight Porous Structure;

6. I-Foam Stabilizer

Emva kweGesi yeArhente evelisa umoya, ngenxa yodonga olucekethekileyo, kulula ukuqhekeza kunye nokutshabalalisa ugwebu phantsi kokuphazamiseka kweeMeko ezahlukeneyo, ezichaphazela umgangatho wekhonkrithi. Ngoko ke, kuyafuneka ukongeza i-Foam stabilizer Ludaka.

Inkqubo yeMveliso

1) : Ukugcinwa kunye noNikezo lweMathiriyeli ekrwada kwiBhloko ye-AAC

Izinto ezikrwada zithuthwa zisiwe kwiFactory ngeemoto, kwaye Ibhabha (isanti, iPowder yelitye) igxininiswe kwiYadi yeMathiriyeli ekrwada, kwaye xa isetyenzisiwe, ihanjiswa kwiHopper. Ingxowa yesamente okanye isamente eninzi igcinwe kwindawo yokugcina iSamente. Isetyenziswa, ilayishwa kwaye ithuthelwe kwi-Hopper.Chemicals, iAluminiyam Powder Etc ibekwe kwindawo yokuGcina imichiza kunye noGcino lwePowder yeAluminiyam, ngokulandelelanayo, kwaye igqithise kwiworkshop yeMveliso xa isetyenziswa.

2) rocessing yeMathiriyeli ekrwada Kuba iibhloko AAC

Impukane yothuthu (Okanye isanti, umgubo welitye) ithunyelwa kwiMila yeBhola nge-Electromagnetic Vibrating Feeder kunye neBelt Conveyor, kwaye iFly Fly Ash (okanye isanti, umgubo welitye) ithunyelwa kwiTanki eLudaka ukuze iGcineke yiPump yempukane yothuthu.

Ikalika ithunyelwa kwi-Jaw Crusher yi-Electromagnetic Vibrating Feeder kunye nebhanti yokuhambisa ukutyumza.Ikalika etyumkileyo igqithiselwa kwiTanki yokuGcina ikalika ngesinyusi se-emele, kwaye emva koko ithunyelwe kwi-Ball Mill yi-Screw Conveyor.I-Screw Conveyor. I-Elevator yeBhakethi ifakwe kwi-Batching Tank ye-Powder.Emva kokuba iiChemicals zilinganiswe ngesandla kwi-Proportion ethile,Isisombululo se-Concentration ethile senziwe kwaye sithunyelwe kwiTanki yokuGcina ukuGcina.

Umgubo weAluminiyam uhanjiswa ukusuka kwindawo yokugcina umgubo weAluminiyam ukuya kwiNdawo yokusebenzela yeMveliso, kwaye iphakanyiselwe kumgangatho wesibini weSakhiwo sokuBambisa esine-Hoist yoMbane. Galela kuMxube wokongeza amanzi ngokomlinganiselo, kwaye uyishukumisele kwiAluminiyam yokuNxinywa kwePowder.

3) :Ukuxubana okuLudaka, kunye nokugalelwa kweebhloko ze-AAC;

Ikalika kunye nesamente zithunyelwa ngokulandelelanayo kwisikali sokulinganisa ngokuzenzekelayo nguMhambisi weScrew phantsi kweTanki yokuBamba iPowder ukuze ulungelelanise iMeasurement.Kukho i-Screw Conveyor phantsi kwesikali ukudibanisa ngokulungeleleneyo izixhobo kwi-Mixer yokugalela.

Bhabha uthuthu(Okanye isanti,umgubo welitye) kunye neNkunkuma eludaka lufakwe kwiSilinda yokumejarisha ukuze ilinganiswe.Emva kokuba kulinganiswe izixhobo ezahlukeneyo, ukungunda kubekwe endaweni,kwaye udaka lunokushukunyiswa. ℃) Ngaphambi kokugalela.Ukuba iqondo lobushushu alanelanga, ukufudumeza kwe-Autoclave kunokuqhutywa kwi-Slurry Metering Tank, kwaye i-aluminium yokumiswa kwePowder inokudityaniswa 0.5-1 Minute ngaphambi kokuba kugalelwe izinto;

4) :AAC Block Pre-Curing kunye nokusika

Emva kokugalela, iBhokisi yokuMbumba ityhalelwa kwigumbi lokunyanga lokuQala ngeChayini yokuhambisa iGasification kunye nolungiselelo lokuqala. Ubushushu begumbi bungama-50 ~ 70 ℃, kwaye ixesha lokuNyanga lokuQala ziiyure ezi-1.5-2 (Ngokuhambelana neeMeko zeJografi ezithandekayo, oku Inkqubo inokupheliswa).Sebenzisa i-Negative Pressure Hoist yokuphakamisa i-Mold Frame kunye nomzimba weBlock omanzi kwiTheyibhile yokuSika apho iPlate esezantsi ye-Autoclave Trolley ibekwe ngaphambili.Khupha i-Mold Frame.Umatshini wokusika uMnqamlezo ,Longitudinally Cuts,And Mills The Wet Block.Isakhelo sokungunda siphakanyiselwe ngasemva kwilori yokungunda ukuze sicoceke kwaye sithotywe, kwaye emva koko siphakanyiselwe kwilori yokungunda ukuze kugqitywe ngokulandelayo. Umzimba weBloko yokuSika kunye nePleti engezantsi ye-autoclave ixhonywe kwi-Autoclave Trolley ngeCrane kwaye ibekwe phezu kwayo. Imigangatho emibini.Kukho iiNkxaso ezine phakathi koMgangatho,Kwaye iiTrolley ezininzi zeAutoclave zidityaniswe kunye.

Izinto zeNkunkuma emiphethweni kunye neeKona zoMzimba omanzi weBhlokhi eveliswe ngexesha lokusikwa ithunyelwa kwiNkunkuma ye-Agitator eNcincizayo ecaleni komatshini wokusika nguMhambisi we-Screw, kwaye Amanzi ayongezwa ukwenza iNkunkuma ye-Slurry ukuze isetyenziswe kwi-Batching.

5) :Autoclaved AAC Block kunye neMveliso egqityiweyo.

Emva kokuba umzimba udityaniswe kumgca wokupakisha phambi kwe-autoclave, vula umnyango we-autoclave ophuma kwi-autoclave, qala ukhuphe i-autoclave Trolley egqityiweyo kwi-autoclave ene-hoist, emva koko utsale i-autoclave trolley ukuze i-autoclave. Kwi-Autoclave ene-Hoist I-Autoclave iyagcinwa.IiMveliso ezigqityiweyo kwi-Autoclave Trolley ziPhakanyiswa kwi-Warehouse yeMveliso egqityiweyo yiBridge Crane, ze emva koko zithuthelwe kwiYadi yeeMveliso ezigqityiweyo ngeLori ye-Forklift.I-Empty Autoclave Trolley kunye ne-Ezantsi Ipleyiti ye-Autoclave Running iphakanyiselwe ngasemva kumgca wokuBuyisa iCarriage, kwaye iStacker sitsalwa ngasemva yi-Hoist emva kokucoca.Yiya kuMjikelo olandelayo.

Umboniso weZixhobo zoMveliso

1):UkuSila iMaterial kunye nokwenza iCandelo le-Slurry

Inkqubo yesiNtu yoLawulo lweNxinano yoLudaka ayingqongqo .Uxinaniso lweProtoplasm ludla ngokusetyenziswa kuMlinganiselo owenziweyo .Impazamo inkulu .Ukuxinana kwePlasma esiSiseko esiCwangcisiweyo siSetyenziselwa ukulawula ngokuSekwe kumava .Ngoko ke kwiMveliso yoMgangatho oPhezulu weeMveliso zeVolumu ephantsi .Ireyithi eQinisekisiweyo kunye noMgangatho weMveliso ayilunganga .Ukuxinana kweAmulite eSebenzisa Indlela yoMlinganiselo yoMbhobho yamva nje inale mincedo ilandelayo1.I-Slurry iyajikeleziswa phakathi kweTanki kunye ne-Densimeter, iDatha yoXinano lwe-Slurry ilinganiswa nguMbhobho weNgxinano kwiLime yokwenyani kunye neNgxelo kwiGumbi eliPhakathi loLawulo .Ukulungiselela ukulungelelanisa umlinganiselo wamanzi wokutsalwa kweMila yeBhola kunye nokugcwaliswa. YeTanki eLudaka .Injongo yoLungiso oluqhubekayo loXinano lweXesha lokwenyani luphunyeziwe:2.Umbhobho woXinano uyaKulinganisa ukuMaqondana kwalo lonke udaka .Linganisa ukuchaneka ngaphandle kwempazamo .Kwaye emva koko ugubungele uMbhobho wonke emva kweShift ukuqinisekisa ukuchaneka komlinganiselo olandelayo.
Fly Uthuthu oluluqilima lokwenza umatshini	Umxube woGcino lweSlurry	Isikali seMathiriyeli		Inkqubo yokugalela
2):Inguqu kunye neCandelo lokusika
Iimpawu eziphambili zomatshini wokusika we-Amulite1) :I-Simple-Yakhiwe, ikulungele ukuFaka kunye nokugcina;2) :Iqiniswe kumhlaba, iqhutywa yiPlanethi-Gear Reducer, ngelixa usika ngokuthe nkqo, umatshini wokusika wenza i-Eccentric kunye ne-Swinging Cutting eyonyusa ukusebenza kakuhle.Yenza kube lula ngakumbi ukutshintsha ubungakanani bokusika. 3) : Ukufunxa iTekhnoloji yaseJamani, iAspirator eyongeziweyo, lo matshini wokusika unokuLahla iNkunkuma yeMpahla ePhezulu ngokulula ngaphandle kokutshabalalisa naliphi na icandelo leebhloko ezigqityiweyo kwaye uqinisekisa iMveliso yokuPhumeza inqanaba; 3 5) :Uburhabaxa obuPhezulu boMphezulu weebhloko ezigqityiweyo ziFanekile kuMsebenzi woKwakha kunye noKwakha. 6) : Ukwamkela iTekhnoloji yoLawulo lweeNyuvesi, Lo matshini unciphisa ukugungqa kwiNkqubo yokuGuqulwa, ukuHamba, ukusika kunye nokuThutha.Ngaphezu koko, inokuphuculwa kwiNkqubo yoLawulo lwe-PLC kwiSicelo soMthengi ukuze kunyuswe izinga lokuPhuma kweMveliso.
Hydraulic Frequency Convert Turnover Crane			Umatshini wokusika othe tye
1) :I-Hydraulic Frequency Convert Turnover Turnover Crane Ijika iBhokisi yokuMbumba ngeBhloko kwi-90 ye-Degree Turnover, yibeke kwi-Frequency Convert Block Dragging Trolley kunye ne-Process Demold Works;2) :I-Frequency Convert Block Dragging Trolley Irhuqa iBloko ukuya kumatshini wokusika ukuze iSikwe.I-Crane ye-Turnover ilungelelanisa kwakhona, icoca kunye ne-Polishes Mold Box kunye neePallets ukuzilungiselela ukuba ziphinde zisetyenziswe.			I-turnover Crane iJika iMold 90 Degree, iDilize kwaye ibeke iBhlokhi yonke kunye nePlate esezantsi kwiBloko yokutsala iTrolley. Izinto Ezichithwayo.

3): Turnover Crane Ukukhupha iNkunkuma Material esezantsi
					Esi sixhobo siZiphuhlisile liQela le-Amulite ukunceda abathengi bethu baSombulule iNgxaki yeNkunkuma yezinto ezisezantsi.Esi sixhobo sibandakanya iPlatform yenguqu kunye neCrane, inokususa iNkunkuma yeMpahla ePhezulu nasezantsi.
I-Crane yezoThutho phambi kwe-Autoclave			I-Base Plate					I-Autoclave Trolley
Emva kokusika, iCrane yezoThutho ithwala ibhlokhi yokuya kwi-autoclave yetroli yokungena kwi-Autoclave. Esi sixhobo sinesakhiwo esilula, ukusebenza okuzinzileyo, umgangatho olungileyo kwaye kulula ukuwugcina.				Iplate yesiseko eyilwe liQela le-Amulite inokuphinda ibe yipleyiti esecaleni, akukho mfuneko yokutshintsha de iphume kwi-autoclave. Yenziwe yintsimbi yeManganese kwaye ayisoze iguqulwe phantsi kobushushu obuphezulu kunye noxinzelelo.					Idityaniswe ngoMgangatho oLungileyo weProfayili yentsimbi kwaye inesakhiwo esilula .Ibambekile kwaye igqwethekile ayizukwenzeka kubushushu obuphezulu kunye noxinzelelo oluphezulu lwe-autocalve yokunyanga indawo kwi-Autocalve.I-Crane ibeka ibhloko emanzi kwi-autocalve yokunyanga iTrolley kunye nakwi-Autoclave ukuze ibe yi-Autoclave. Ilondolozwe de Kususwe iibhloko ezigqityiweyo;
4):Izixhobo ezigqityiweyo zokuphatha iMveliso
					Ngokuqhelekileyo iibhloko ezizenzekelayo kunye neepleyiti ziya kuba ne-adhesions Ngamanye amaxesha.Umatshini wokwahlula kufuneka ugcwalise ukwahlula iibhloko ze-Adhesion ngaphandle komonakalo kwiibhloko, ezidibanisa uMsebenzi woMshini woKwahlula ngokweMveli kunye neMveliso egqityiweyo. Isonjululwe iNgxaki yokwahlula iibhloko kunye neePaneli kuMbundo ofanayo;Isixhobo sibona ukuQuqulwa okuFanelekileyo nokuLungelelekileyo, ukuthoba ixabiso elipheleleyo kunye nokuqinisekisa inqanaba lomgangatho ngaxeshanye.
Hambisa kunye nePackage Line
Lo mgca weNkqubo uquka ukuThumela kunye nokuPakisha iiPalethi zokhuni ezilungiselelwe iBlocks ze-AAC ezigqityiweyo.Iimveliso zomngundo ziphelele ziya kusiwa kwiPallet yoMthi ngexesha elinye ngokuQinisekisa isixhobo kwiiMveliso ezigqityiweyo ukuqhubela phambili ukusasaza kunye nokupakishwa. Lo matshini.Lo matshini uneempawu ezifana nokuSasaza okuzenzekelayo ngoLawulo lweKhompyutha, iNdawo echanekileyo ngexesha lokuhambisa kunye nokwahlulwa okuzenzekelayo kwePalethi yomthi elayishiweyo apho ilungele ukuPakisha kunye nokuthunyelwa.
5):Uboniso loomatshini abangakumbi
IiMveliso ezigqityiweyo Clamp					I-Rotary Clamp
I-Crane ekhethekileyo yeePaneli		Umatshini wokuPlaga					Vula i-Slot Machine
Ball Mill	Umtyumli wemihlathi					Autoclave				Ibhoyila